• 진공상태에서 기계구조용강 및 합금공구강에 대한 QT 열처리
• 노말라이징, 어닐링 등 각종 열처리 사이클 구현
• 기계구조용강에 대한 진공침탄공정 기술
• 고온 STS 질화를 통한 스테린레스강의 표면경화 및 내식성 향상
뿌리장비 예약
장비 상세정보
장비사진 | 장비명 | 고온질화 복합열처리 시스템(High vacuum multi heat treatment ) | ||
---|---|---|---|---|
제작사 | IPSEN INTERNATIONAL GMBH | 모델명 | turbo2 treater | |
NTIS | NFEC-2015-02-196353 | E-TUBE | 1501-C-0142 | |
장비분류 | 공정장비 | 기술분야 | 열처리 | |
보유센터 | 시흥뿌리기술지원센터 | 장비상태 | 정상 | |
구축일 | 2015-01-08 | 구축비용 | 931,546,429원 | |
수수료 | 137,000원/hr | 바우처 사용 | 사용가능 | |
담당자 | 이원범 | 연락처 | ||
매뉴얼 |
|
주요사항
원리 및 특징
• 진공상태에서 기계구조용강 및 합금공구강에 대한 QT 열처리
• 노말라이징, 어닐링 등 각종 열처리 사이클 구현
• 기계구조용강에 대한 진공침탄공정 기술
• 고온 STS 질화를 통한 스테린레스강의 표면경화 및 내식성 향상
• 노말라이징, 어닐링 등 각종 열처리 사이클 구현
• 기계구조용강에 대한 진공침탄공정 기술
• 고온 STS 질화를 통한 스테린레스강의 표면경화 및 내식성 향상
사용예
• 기어류 제품의 진공침탄
• 금형의 열처리
• 스테인레스 제품의 고온질화
• 금형의 열처리
• 스테인레스 제품의 고온질화
활용분야
(1) Vacuum Furnace for Heat Treatment processes
(1.1) Single Chamber Vacuum Furnace - Work space (W x L x H) : 610 x 910 x 610 mm - Effective work volume : 338 l - Gross weight of load : 800 kg - Type of loading : horizontal - Operation temperature range : · with convection heating : 150°C - 850°C · with vacuum heating : 500°C ? 1320°C - Max. cooling gas pressure : 12 bar (abs.), nitrogen - Design in accordance with the Machine Directive 2006/42/EG
(1.2) Vacuum Furnace Housing / Pressure Vessel - Outer/ Inner wall, flanges : carbon steel - Design : double walled, water cooled - Cleaning flanges for furnace double wall : 1 at furnace door, 2 at furnace bottom - outside diameter : 190 mm - inside diameter : 80 mm - Furnace door : manual swivelling to the left - Door locking system : Bayonet type, electro-mechanical operated - Pressure vessel design according to : 97/23/EC Pressure Equipment AD2000 Pressure Vessel regulations Korea Stamp Certification - No. of pressure vessel load cycles : 10.000 at 12 bar (abs.)
1.3 Heating Chamber - Furnace heating: - Rated power : max. 3 x 50 kW, total 166 kVA - Number of heating zones : 1 - Location of heating elements : sides, bottom, top - Type of heating elements : special graphite low voltage rods - Method of heating control : continuously via thyristor/transformer - Design : Square type - Load hearth material : graphite - Isolation : special-graphite felt, lining with CFC-plates - Location of bungs : bottom and top - Direction of the flow through the load : vertical, changeable in intervals (top-> bottom, bottom->top)
1.4 Heating chamber completely covered with CFC (1.5mm thickness)
1.5 Heating chamber carrier
1.6 Convection Heating System - Convection motor : - Rated power : 1.5 kW - Design : water cooled - Position (maintenance friendly) : mounted on the heating chamber door at furnace front - Fan wheel material : CFC
1.7 Equipment for low pressure Carburizing (Furnace Hardware) - Consisting of : 1 Mass Flow
(1.1) Single Chamber Vacuum Furnace - Work space (W x L x H) : 610 x 910 x 610 mm - Effective work volume : 338 l - Gross weight of load : 800 kg - Type of loading : horizontal - Operation temperature range : · with convection heating : 150°C - 850°C · with vacuum heating : 500°C ? 1320°C - Max. cooling gas pressure : 12 bar (abs.), nitrogen - Design in accordance with the Machine Directive 2006/42/EG
(1.2) Vacuum Furnace Housing / Pressure Vessel - Outer/ Inner wall, flanges : carbon steel - Design : double walled, water cooled - Cleaning flanges for furnace double wall : 1 at furnace door, 2 at furnace bottom - outside diameter : 190 mm - inside diameter : 80 mm - Furnace door : manual swivelling to the left - Door locking system : Bayonet type, electro-mechanical operated - Pressure vessel design according to : 97/23/EC Pressure Equipment AD2000 Pressure Vessel regulations Korea Stamp Certification - No. of pressure vessel load cycles : 10.000 at 12 bar (abs.)
1.3 Heating Chamber - Furnace heating: - Rated power : max. 3 x 50 kW, total 166 kVA - Number of heating zones : 1 - Location of heating elements : sides, bottom, top - Type of heating elements : special graphite low voltage rods - Method of heating control : continuously via thyristor/transformer - Design : Square type - Load hearth material : graphite - Isolation : special-graphite felt, lining with CFC-plates - Location of bungs : bottom and top - Direction of the flow through the load : vertical, changeable in intervals (top-> bottom, bottom->top)
1.4 Heating chamber completely covered with CFC (1.5mm thickness)
1.5 Heating chamber carrier
1.6 Convection Heating System - Convection motor : - Rated power : 1.5 kW - Design : water cooled - Position (maintenance friendly) : mounted on the heating chamber door at furnace front - Fan wheel material : CFC
1.7 Equipment for low pressure Carburizing (Furnace Hardware) - Consisting of : 1 Mass Flow